The Science of Dyeing

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What is color? When I studied philosophy as an undergrad, it was always treated as a “secondary quality”, that is, something that’s not intrinsic to the nature of the thing itself. And while it’s true that how we see color is a subjective function of our eyes and processing in our brains, the colors of things is entirely dependent on the physical makeup of those things. When we see color, we are seeing into the atomic and subatomic nature of things. In other words, a tree is green in a forest even if no one’s around.

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To understand how color works, you need a little quantum physics. This monograph on color chemistry is concise, well-written, and with a little patience, accessible even for people like me who have only high school level chemistry and physics. If you are at all interested in how dyeing works, it explains everything.

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I’m also slogging through this one. It’s highly technical and I can only digest a few pages at a time, but it details all the general information in the first book. If you want more after reading The Chemical History of Color, then this is for you.

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To very generally sum up, the visible spectrum that our eyes can detect takes place in a really small range of wavelengths, from red to violet. Everything of shorter wavelength then the red range is the infrared, and everything longer than the violet is the ultraviolet. How these wavelength are generated or influenced happens at the quantum level, with the interactions of the electrons within an atom or a molecule. The electrons need to be understood as waves, not particles as I learned in high school chemistry. There are four or five different models that explain wavelength production, depending on the arrangement of electrons in their shells around the nucleus, and how they combine, or don’t combine with other atoms. What’s neat about all of this is that our eyes are seeing what’s going on at the quantum level! (That’s my take on it. I can’t think of any good reason why humans spend so much time and effort changing the color of things, if not to influence the building blocks of the world itself.)

Natural dyeing shows us that there are some plants and insects that impart good, lasting color, and some that are fugitive. The beginning attempts at synthesizing these color compounds were all trial and error, but now computer modeling can predict what wavelengths a particular molecular configuration should yield, and how to bind it to a particular fiber. It should be noted that two things dyers care about, light-fastness and wash-fastness are two separate issues. Light-fastness depends on the ultra-violet spectrums’s influence, whereas wash-fastness depends on the type of bond with the fiber (for the most part). Ultraviolet wavelengths can greatly influence the visible spectrum. We see this when colors fade in the sunlight. This often comes into play in natural dyeing (with black beans and berries for example)…one of the advantages of synthetic dyes is that they’ve been designed to be less susceptible to this effect. Another advantage of synthetic dyes is their leveling ability, that is, to dye evenly. They’ve been designed to bond weakly with the fiber so that they can actually un-bond and re-bond, rather than strike all at once in a concentrated area. Some of the molecules used to produce color are quite large, especially in the blue range. This is why even when using an acid dye, there is still blue left in the dye bath even though it is fully exhausted. The color producing part of the molecule is so large that it will actually break off from the part that bonds to the fiber during the leveling process. One of the mysteries of indigo is how it’s able to produce a blue color out of a relatively small molecule (there are several theories).

Synthetic dyes are often described as brighter than their natural counterparts. This is because the synthetic dye molecule is emitting a vary narrow, specific wavelength, where a natural dyestuff, as a complex plant material, is emitting a broader range of wavelengths within that color band. Different mordants also affect the color in natural dyeing. The metals used in mordanting not only have the necessary number of electrons in their outer shells to form covalent bonds with the dyestuffs, but of themselves have different wavelength properties…precisely because of how the electrons are composed around the nucleus of the atom. (This website/app of the periodic table is great. It shows everything you might want to know about each element, down to the electron spins in each orbit.)

Color aside, to understand how dyeing works, you need chemistry: the chemistry of the fiber being dyed, and the chemistry of the dye. Here are two excellent blogs that explain the chemistry of synthetic dyeing in simple terms:

Gnomespun Yarns

Paula Burch’s All About Hand Dyeing

Again to sum up, there are different types of bonds that can be formed, and they depend entirely on what you are dyeing: the amino acid chains of proteins, or hydroxide chains of cellulose plant material, maybe a mixture of both in the case of synthetic fibers, (or none of these in the case of polyesters). Animal fibers have positively charged receptor sites, so ionic bonding occurs with acid dyes (and also some hydrogen bonding, which is like ionic bonding but smaller). Plant material’s OH hydroxide chains don’t have the positve charge sites that animal fibers do, so fiber reactive dyes are designed to form covalent bonds, which are very strong, in a basic, rather than acidic bath. Disperse dyes dye plastics at high temperatures and pressures, although there are disperse dyes available for the home dyer that work in the dryer. Direct dyes work through a force called substantivity, and they need to be rather large molecules in order for this force to work. Since they are so large they are not particularly wash fast, and the colors are often duller. They are generally used on plant fibers, and are a component of all-purpose dyes like Rit.

This post by Gnomespun Yarns does a good job explaining the difference between animal fibers and plant fibers, and how it affects dyeing. This one by Paula Burch does a good job explaining the different types of chemical bonds that are made with the various types of synthetic dyes. They are both well written, with nice diagrams, and really explain why it’s important to know the chemistry of what you’re trying to accomplish.

All of this is by way of the next blog post, which is about mordanting. The chemistry of natural dyeing is only very recently becoming well documented, and I’ve found that understanding the technology that succeeds it is the most straightforward way of getting to it’s precursor.

 

Natural dyeing with cotton

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left to right: onion skins, madder, indigo

left to right: onion skins, madder, indigo on organic cotton yarn

It’s funny what can get you off and running on a project. Dyeing cotton really wasn’t on my to-do list until I read an article in the Winter 2015 Spin Off where Dye-lishus premordanted cotton sliver was tested and reviewed. My first thought was, what’s the fuss with cotton that would make premordanted sliver desirable? Would it make dyeing easier?

One of the things the Dye-lishus premordanted cotton sliver apparently can do, which home mordanting can’t, is allow the fiber to take acid dyes, which are made for dyeing protein fiber (wool, silk, etc). Dye-lishus’s USP is: you can dye this fiber with anything–acid dye, food colouring, procion dyes–and it will stick.

However, my interest in mordanting my own cotton was stronger than my desire to try out the Dye-lishus fiber. Another day perhaps.

A quick internet search informed me that mordanting cotton for natural dyeing is a two- to three-step process, depending on the kind of cotton used. It’s not complicated. It’s not particularly labor intensive. It’s just one or two more steps than mordanting wool.

There are some important things you should know before mordanting and naturally dyeing cotton.

* Cotton is mordanted with tannic acid, then aluminium acetate. Those are different mordants than the ones used for wool. Both are available from natural dye suppliers.

* Depending on what kind of cotton you’re going to dye, you may want to scour the yarn or sliver. I washed my yarn in very hot water with soda crystals. If you’re using organic cotton, don’t bother with this step.

As with all aspects of natural dyeing–on cotton, wool or otherwise–there are many recipes. I used the simplest one I could find, which happened to be on the Wild Colours site. It has lots of information on natural dyes and mordants.

I used 10 percent of weight of goods (WOG). To mordant 100 grams of fiber and yarn, I used 10 grams of tannic acid and 10 grams of aluminium acetate. It’s worth getting a digital scale to weigh the mordants. Put a clean yogurt pot on the scale, zero it, then tip in your mordant.

Soak your fiber/yarn for a good hour before adding it to a dye pot in which you have dissolved 10 grams of tannic acid. You want there to be enough hot water to cover the fiber and give it a bit of room. No need to heat the pot, just leave it until you’re ready for the next step. I left mine overnight.

Repeat the process, but this time dissolve 10 grams of aluminium acetate and then add your wetted down fiber. Again, you need hot water to dissolve the aluminium acetate, but you don’t need to heat the pot. I left mine to soak overnight in a bucket.

When ready to dye the fiber, make sure to rinse it well to get out any mordant that hasn’t attached to the fiber. Do it now or it makes the fiber a bit chalky after dyeing. Otherwise make sure to rinse your fiber well after dyeing.

I dyed with madder and onion skins, because that’s what I had to hand. I soaked the madder root in hot water overnight. I used 50 percent WOG of madder. Onion skins are very generous in terms of dye yield. I used a few handfuls and that was plenty.

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cotton yarn, madder dye bath

Give the madder about an hour to simmer. I strained the root into a jelly bag, which I then returned to the dye pot. It saves you having to pick out little bits of madder from the fiber and makes sure you’re getting your money’s worth from the dyestuff. I fished out the onionskins with a slotted spoon put them in the compost.

Once the fiber was in the dye pots I left them to simmer for about an hour. I then removed them from the heat and left them to cool.

Dye baths made with natural dye stuffs do not exhaust the way acid dye baths do. That means there will appear to be a lot of color left in the dye pot. With acid dyes, you know the dye bath is exhausted when the water is clear. That doesn’t happen with most natural dye stuffs.

madder on cotton sliver

madder on cotton sliver

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top: cotton sliver, bottom: cotton yarn with onion skins

Rinse your fiber well and leave to dry.

Last, but not remotely least, cotton can be dyed naturally without any mordanting or pretreatment whatsoever. Just make an indigo vat, following Sal’s fabulous fruit vat instructions. Indigo is a substantive dye–like walnuts and lichen–and does not require any mordanting process. Just look at it. Beautiful!

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Indigo on cotton yarn (top), wool (middle), sea cell (bottom)